Over the past few years, this entire manufacturing industry. of glass has undergone significant transformations, becoming more and more complex and specialized.
This is precisely why, as in any other field, it is important to keep our information up to date in order to stay competitive in a dynamic global market. In this perspective, Semper Fi Glass distinguishes itself as a reliable source, offering complete solutions for all glass processing requirements.
In this article, you will explore strategies for the proper selection of machinery within the production line. At the same time, we would like to highlight the varied range of equipment provided by our team, specially designed for the processing of flat glass.
How to choose the right machines for your production line
If you too often had doubts in this aspect, then you are definitely in the right place. Choosing the right machinery for your production line in the glass processing industry is a strategic decision with a significant impact on the efficiency and quality of your production. To make a wise choice, it is essential to start by clearly understanding the specific needs of your manufacturing process.
After you have clarified your needs, identify the types of glass products you will produce and determine the production volumes. This aspect will help you determine the required capacity of the machines.
In parallel, you must also evaluate the technical requirements, such as the dimensions and quality of the finished products. When it comes to choosing the right machinery for glass processing, it is always a good idea to consult the experts in the field.
These professionals have the knowledge to give you personalized advice and can identify the best solutions for your specific needs.
Machines for flat glass processing
Because flat glass processing machines are particularly important, we want to present you some machines that make our lives much easier.
Our horizontal glass washing machines, manufactured by Techwin in China, offer superior performance and technological innovation. These machines have key features such as:
- full stainless steel construction for strength and durability,
- usable washing width customizable between 2,000 and 2,500 mm,
- the process divided into zones for maximum efficiency,
- adaptability to glass thicknesses between 3 and 25 mm
- and washing speeds of up to 12 meters per minute.
As for the vertical glass washing machines in our portfolio, they are produced by the well-known Boke Machinery company in China and stand out with outstanding features such as:
- flexibility in the direction of work,
- useful washing height customized,
- durable stainless steel construction,
- efficient washing with 6 brushes,
- closed circuit drying,
- adaptability to the thickness of the glass.
The glass blasting machines manufactured at Dynamiki in Greece are flexible in working height (1,200mm to 3,300mm) and can be customized to suit the exact requirements of customers. You can adjust:
- the length of the conveyors,
- extensions,
- the number of automatic sandblasting guns
- and maximum compressed air consumption according to your needs.
Thus, you get an efficient and specifically adapted machine for glass blasting operations.
Belt grinding machines are essential in the production of insulating glass and glass processing. These machines are specially designed for precise and dry sanding of the edges of glass panels. Key features include:
- two cross sanding belts,
- a work table with rollers for easy handling
- and a vacuum cleaner to collect the glass dust generated during the process.
This is an essential basic machine to ensure perfect finishing of glass products. Whether you operate in insulating glass production or glass processing, the belt sander is a valuable investment, bringing efficiency to your production process.
Our glass edging machines are equipped with the latest technology to create brilliant edges on glass. They work at high speeds, thus ensuring efficiency. SINGIP China products include cutting-edge technology and reliable components from renowned manufacturers around the world. Regardless of your field of activity, our glass edging machines are the right choice to get the top results you want.
Glass beveling machines are classic equipment specialized in beveling the edges of mirrors and ornamental glass panels. These machines bring elegance and precision to every detail of the glass processing process. In other words, they come to your aid on the details side.
Glass stress relief lines are designed to prepare glass parts for the securing process. This structured line includes:
- horizontal grinding machine with 4 working heads
- horizontal washing machine.
This line stands out for its high performance, allowing sanding on all four sides of a glass panel and washing it in just 10-14 seconds. The maximum size of a glass panel that can be processed in this way is 2,440 x 3,300 mm.
Thus, the line for stress relief of the glass ensures the quick and precise preparation of the parts for the subsequent securing processes. This line will help you with the precisions you will encounter throughout the work.
On the other hand, glass edge processing lines bring innovation to the glass processing industry and provide a flexible solution for production facilities that want to manage space efficiently. These lines can be configured in three different ways as follows:
- In-line configuration with 4 machines and 3 turning robots,
- L-shaped configuration with robot for 90-degree change of direction,
- U-configuration with robot for 180 degree change of direction.
This versatility in configuration will allow you to easily adapt the glass edge processing line to the specific requirements of your production, thus ensuring efficiency and optimal use of work space.
The last machine we want to introduce you to is the glass painting machine. This machine is specialized in applying paint layer on the surface of glass parts. The paint can be ceramic or water- or solvent-based, and the application is done by spraying.
The construction of the machine is monobloc and includes three distinct areas:
- entrance,
- central area
- and the exit.
The working direction of the machine can be configured from left to right or vice versa, depending on the user’s preferences. This machine can be adapted to cover widths of 1200, 1800 or 2600 mm and can optionally be equipped with an IR dryer for efficient paint drying.
In other words, you can achieve uniform and precise application of colors on glass parts, satisfying the specific requirements of your production.
Suction cups for handling glass
When it comes to handling glass, there are three main types of specialized equipment:
- Column cranes
- Suction cup devices
- Packet download systems.
Column cranes are cranes with columns and arms that serve as a support for suction devices. These cranes can be customized in terms of mast height and boom length to suit the location and type of suction device.
Devices with suction cups are equipment that allow the safe handling of glass parts, eliminating direct contact between the operator and the glass. They are available in various configurations, adapted for different types of operations.
Download systems are a category that includes tools such as:
- unloading forks
- flexible systems with sleepers
- and textile straps.
They are designed to facilitate the unloading and handling of glass packages (whether jumbo or half-jumbo) or glass cases. These efficient systems make glass handling a safe and easy task in the production environment.
Tools and accessories
When it comes to glass processing, the right tools and accessories play an important role in achieving high quality results. That’s why we want to introduce you to some of the essential options that we’re very excited about:
Diamond tools and resins: This category includes a wide range of tools for processing flat glass, such as:
- CNC and standard drills,
- trapezoidal routers,
- horizontal CNC tools,
- diamond discs and resins for edging and chamfering machines,
- finishing discs,
- cerium discs
- and CNC diamond discs.
These tools are essential for achieving precise and shiny finishes on glass.
Abrasive discs and belts: These are discs and belts used for grinding and finishing glass. They are suitable for:
- straight edge and bevel processing machines,
- CNCs,
- bilateral machines and cross belt sanders.
Cup abrasive discs, peripheral abrasive discs and Low-e film discs contribute to achieving a smooth and uniform surface on the glass.
Glass Cutting Accessories: This category includes manual and rotary diamonds for flat glass cutting, as well as cutting oils. These accessories are designed for use with various types of cutting equipment and are compatible with most machines on the market, such as:
- Lisec,
- Bystronic,
- Intermac,
- Turomas,
- Macotec,
- CMS,
- GFPM.
The right tools and accessories make the difference in the glass processing process, ensuring quality and efficiency in production.
Production line maintenance and support with Semper Fi Glass experts
In an efficient production line, maintenance and technical support are the important aspects for a very good result. The expert team at Semper Fi Glass is ready to be your trusted partner in all these known and lesser known areas.
By offering a full range of maintenance services, Semper Fi Glass ensures that your production line stays in top shape, just the way you want it to be. We specialize in solving technical problems, replacing parts and performing upgrades to maximize efficiency and productivity.
If you are looking for complete solutions for glass processing and want to benefit from our experience and expertise, do not hesitate to contact Semper Fi Glass . Our team is ready to provide you with personalized advice and solutions to help you with all your specific needs.
Whether you need glass processing equipment, diamond tools, suction cups for handling or high-quality technical support, we are here to support you every step of the way in your production process.